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Manufacturing Facility & Systemsroot-admin

Manufacturing Facility & Systems

Fully integrated precision machining operation for complex roller core manufacturing and roller repairs.

Manufacturing Facility & Systems

Fully integrated precision machining operation for complex roller core manufacturing and roller repairs.

Manufacturing Systems

  • Advanced chemistry laboratory for rubber compound testing and development including ISO rubber manufacture traceability.
  • Fully integrated precision machining operation for complex roller core manufacturing and roller repairs.

  • Custom Roller Extruder for filtering out roll covering material contaminants. Rubber extrusion machine applies rubber under die head pressure to the core body & eliminates air entrapment.

  • Electric Hi-densification Autoclaves for vulcanization.

  • Cylindrical High Precision Roll Grinders that can produce roller geometries into the millionths. Grinding capabilities include parabolic & cosine crowns and empirical roll profiles.
  • 20MM Capacity Precision Swiss Automatic Machining able to form complex front and back simultaneous machining, including off-center drilling, off-center tapping, end-milling, or cross drilling on the backside. Our Fanuc controls allow for low idle times and high-speed cutting and changeover can be done in minutes.

  • Electronic non-contact measuring systems.

  • Workstation data input terminals throughout our Production Department for ISO roller workflow traceability.

  • Incoming & outgoing inspection areas equipped with our proprietary ABBA Roller Engineering designed non-contact laser mapping system for complete scientific roller tolerance verification.

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ABBA Roller’s state-of-the-art roller facility is 40,000 square feet and is ISO 9001:2015 certified.

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ABBA Roller’s state-of-the-art roller facility is 40,000 square feet and is ISO 9001:2015 certified.

Manufacturing Systems

  • Advanced chemistry laboratory for rubber compound testing and development including ISO rubber manufacture traceability.
  • Fully integrated precision machining operation for complex roller core manufacturing and roller repairs.

  • Custom Roller Extruder for filtering out roll covering material contaminants. Rubber extrusion machine applies rubber under die head pressure to the core body & eliminates air entrapment.

  • Electric Hi-densification Autoclaves for vulcanization.

  • Cylindrical High Precision Roll Grinders that can produce roller geometries into the millionths. Grinding capabilities include parabolic & cosine crowns and empirical roll profiles.
  • 20MM Capacity Precision Swiss Automatic Machining able to form complex front and back simultaneous machining, including off-center drilling, off-center tapping, end-milling, or cross drilling on the backside. Our Fanuc controls allow for low idle times and high-speed cutting and changeover can be done in minutes.

  • Electronic non-contact measuring systems.

  • Workstation data input terminals throughout our Production Department for ISO roller workflow traceability.

  • Incoming & outgoing inspection areas equipped with our proprietary ABBA Roller Engineering designed non-contact laser mapping system for complete scientific roller tolerance verification.

Engineering Problem?
Tell us about your project:

Contact Us

Address
1351 E Philadelphia St, Ontario, CA 91761
Phone
(909) 947-1244
Email
info@abbaroller.com

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