Manufacturing Facility & Systems

Fully integrated precision machining operation for complex roller core manufacturing and roller repairs.

Fully integrated precision machining operation for complex roller core manufacturing and roller repairs.

Manufacturing Systems

Advanced chemistry laboratory for rubber compound testing and development including ISO rubber manufacture traceability.
Fully integrated precision machining operation for complex roller core manufacturing and roller repairs.
Custom Roller Extruder for filtering out roll covering material contaminants. Rubber extrusion machine applies rubber under die head pressure to the core body & eliminates air entrapment.
Electric Hi-densification Autoclaves for vulcanization.
Cylindrical High Precision Roll Grinders that can produce roller geometries into the millionths. Grinding capabilities include parabolic & cosine crowns and empirical roll profiles.
20MM Capacity Precision Swiss Automatic Machining able to form complex front and back simultaneous machining, including off-center drilling, off-center tapping, end-milling, or cross drilling on the backside. Our Fanuc controls allow for low idle times and high-speed cutting and changeover can be done in minutes.
Electronic non-contact measuring systems.
Workstation data input terminals throughout our Production Department for ISO roller workflow traceability.
Incoming & outgoing inspection areas equipped with our proprietary ABBA Roller Engineering designed non-contact laser mapping system for complete scientific roller tolerance verification.

ABBA Roller’s state-of-the-art roller facility is 40,000 square feet and is ISO 9001:2015 certified.

Advanced chemistry laboratory for rubber compound testing and development including ISO rubber manufacture traceability.
Fully integrated precision machining operation for complex roller core manufacturing and roller repairs.
Custom Roller Extruder for filtering out roll covering material contaminants. Rubber extrusion machine applies rubber under die head pressure to the core body & eliminates air entrapment.
Electric Hi-densification Autoclaves for vulcanization.
Cylindrical High Precision Roll Grinders that can produce roller geometries into the millionths. Grinding capabilities include parabolic & cosine crowns and empirical roll profiles.
20MM Capacity Precision Swiss Automatic Machining able to form complex front and back simultaneous machining, including off-center drilling, off-center tapping, end-milling, or cross drilling on the backside. Our Fanuc controls allow for low idle times and high-speed cutting and changeover can be done in minutes.
Electronic non-contact measuring systems.
Workstation data input terminals throughout our Production Department for ISO roller workflow traceability.
Incoming & outgoing inspection areas equipped with our proprietary ABBA Roller Engineering designed non-contact laser mapping system for complete scientific roller tolerance verification.